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MAJR’s line of ready-to-install honeycomb cooling vents provide optimum EMI/RFI shielding with minimum pressure drop for the ventilating air. Shielding effectiveness is accomplished using waveguide design principles.
The choice of the shielded honeycomb that best meets design considerations is based on three main criteria: Shielding, Air Flow and Mounting. For most applications, aluminum Code-32 honeycomb (properly installed using MAJR’s mounting frame with integral EMI/RFI gasket) will provide a degree of attenuation that will be within specification limits (See Table 1). However, for the lower frequency range (H-Field) it may be necessary to specify MAJR’s material Tin Plated Steel Code-44. Although heavier in weight than aluminum, an increase of 20-40dB H-field shielding effectiveness can be achieved in the lower frequency range by the use of the higher permeable-44 grade.
Common sides and mounting configurations are available. In all cases, the EMI gasket is supplied as an integral part of the vent assembly. Mounting of the vent to a shielded enclosure is accomplished by means of through holes supplied in the panel or captive fasteners located and installed to specific dimensions.
Design Data
EMI/RFI Shielding
Shielding Effectiveness vs Frequency Table 1
Chromate Finish
Shielding Effectiveness dB
|
Field
|
Aluminum Material Code - 32
Frequency
|
|
100
kHz
|
1
MHzh |
18
MHz |
100
MHz |
400
MHz |
1
GHz |
10
GHz |
| H |
35 |
50 |
|
|
|
|
|
| E |
|
|
75 |
|
|
|
|
| PW |
|
|
|
75 |
75 |
65 |
50 |
The data in Table 1 shows shielding characteristics for standard MAJR shielded vents. Note that the data indicated is based on a unit whose opening was 12.00 x 12.00 (305 x 305 mm) and tested under laboratory conditions per MIL-STD 285.
Table 1 (Continued)
Shielding Effectiveness dB
|
Field
|
Aluminum Tin Plate Material Code - 42
Frequency
|
|
100
kHz
|
1
MHzh |
18
MHz |
100
MHz |
400
MHz |
1
GHz |
10
GHz |
| H |
65 |
80 |
|
|
|
|
|
| E |
|
|
100 |
|
|
|
|
| PW |
|
|
|
95 |
95 |
95 |
90 |
|
Field
|
Steel Tin Plate Material Code - 44
Frequency
|
|
100
kHz
|
1
MHzh |
18
MHz |
100
MHz |
400
MHz |
1
GHz |
10
GHz |
| H |
75 |
80 |
|
|
|
|
|
| E |
|
|
110 |
|
|
|
|
| PW |
|
|
|
110 |
110 |
110 |
100 |
Air Flow Resistance Figure 1
The low resistance to air flow of MAJR’S shielded honeycomb panels will minimize pressure drop within cabinet, allowing air to move freely through the intake and exhaust to perform the desired cooling function. The curves in Figure 1 show the resistance per square inch for standard honeycomb vents.

Mounting Installation
Four mounting frames are offered as a standard for installation into the cabinet. In each case, the extruded aluminum frame is designed with a “tooth” that bites into the honeycomb to ensure grounding of the frame to the honeycomb. (See Figure 2).

Figures 3 through 5 depict the frames offered as standard mounting configurations. Although these frames represent those sections that are most popular, MAJR offers a wide range of shapes for those applications requiring special mounting.

Figure 6 -Style 3031 EMI/RFI Shielded Ventilation Panel with Through Holes
|