EMI / RFI / EMP Shielding for Military Applications

Our shielding products are designed specifically to meet the demand for superior performance under the most demanding conditions. Whether it be Army, Navy, Marines, Air Force or National Guard, MAJR Products is a proven supplier of EMI / RFI / EMP Shielding for military applications. We are committed to keep our troops, our data and our country safe.

MAJR EMI Military Shielding

Military Ready Shielding for Any EMC Shielding Design

We have been servicing the military and their subcontractors for over 25 years, from the design stage  to production to retrofit. Our EMI / RFI / EMP Shielding products were developed to be certified, highly tested, and ready to support the military shielding requirements of SCIFs, portable generators, electronic warfare applications, TEMPEST secure rooms, Autonomous Vehicles,  Comms equip: Routers, Handsets, Radios and more.

Meeting Shielding Requirements

  • TEMPEST
  • MIL-STD-188
  • ICS / ICD 705
  • MIL-STD-461

Common Environmental Specification for EMI Shielded Enclosures

Environmental Requirements

Outdoor

Applications exposed to the elements such as rain, moisture, salt fog and uneven temperatures.

Indoor

Applications in semi-controlled environments, no rain but possible moisture and temperature variations.

Commercial

-29C-66C | -20F-150F
For applications where MIL-STD-810 design considerations and compliance is NOT required.

Military

-55C-125C | -67F-257F
For applications where MIL-STD-810 design considerations and compliance IS required.

Land / Desert

NEMA 3 | IP 54
Indoor and outdoor use, protection for personnel against access of hazardous parts, falling solid foreign objects, windblown dust and the ingress of rain, sleet and snow.

Marine

NEMA 4 | IP 56
Indoor and outdoor use, protection for personnel against access of hazardous parts, falling solid foreign objects, windblown dust and the ingress of rain, sleet and snow, splashing water and hose directed water.

Warehouse

NEMA 12 | IP 52 | NO TEMPERATURE OR HUMIDITY CONTROL
Indoor use, protection for personnel against access to hazardous parts, falling solid foreign objects, circulating dust, lint, fibers, and the ingress of dripping water and light splashing.

Office

NEMA 1 | IP 10 | TEMPERATURE & HUMIDITY CONTROL
Indoor use, protection for personnel against access to hazardous parts, protection against ingress of solid foreign objects or falling dirt.

IP Requirements

IP 10

  • Protection from object greater in size than 50mm such as a hand.

IP 52

  • Protection from dust. Limited ingress of dust. Will not interfere with operation of the equipment. Two to eight hours.
  • Protection from vertically falling drops of water with enclosure tilted up to 15 degrees from the vertical. Limited ingress permitted.

IP 54

  • Protection from dust. Limited ingress of dust. Will not interfere with operation of the equipment. Two to eight hours.
  • Protection from water splashed from all directions. Limited ingress permitted.

IP 54

  • Protection from dust. Limited ingress of dust. Will not interfere with operation of the equipment. Two to eight hours.
  • Protection from water splashed from all directions. Limited ingress permitted.

IP 56

  • Protection from dust. Limited ingress of dust. Will not interfere with operation of the equipment. Two to eight hours.
  • Water from heavy seas or water projected in powerful jets shall not enter the enclosure in harmful quantities.

Additional IP Rating Information

NEMA Requirements

NEMA 1

Indoor use to provide a degree of protection to personnel, enclosure and electrical equipment from:

  • access to hazardous parts
  • ingress of solid foreign objects (falling dirt and windblown dust)

NEMA 3

Indoor or outdoor use to provide a degree of protection to personnel, enclosure and electrical equipment from:

  • access to hazardous parts
  • ingress of solid foreign objects (falling dirt and windblown dust)
  • water (rain, sleet, snow) 
  • damage from formation of ice on the enclosure

NEMA 4

Indoor or outdoor use to provide a degree of protection to personnel, enclosure and electrical equipment from:

  • access to hazardous parts
  • ingress of solid foreign objects (falling dirt and windblown dust)
  • ingress of water (rain, sleet, snow, splashing water, and hose directed water)
  • water (rain, sleet, snow) 
  • damage from formation of ice on the enclosure

NEMA 12

Indoor use to provide a degree of protection to personnel, enclosure and electrical equipment from:

  • access to hazardous parts, to be constructed without knockouts
  • ingress of solid foreign objects (falling dirt and windblown dust)
  • ingress of water (dripping and light splashing)

Shielding for a Faraday Cage Enclosure (Military Shelter System)

military truck diagram

HVAC Honeycomb Waveguide Panel

HVAC Honeycomb Waveguide Panels special design lets air flow into and out of an EMI/RFI shielded enclosure. This feature allows for the cooling of electronics as well as air circulation for manned military shelters as well as electronic boxes and cabinets.
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Honeycomb Ventilation Panels

Honeycomb Ventilation Panels provide optimum electromagnetic/radio frequency interference (EMI/RFI)shielding with minimum pressure drop while ventilating air. Shielding effectiveness is accomplished using waveguide design principles.
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Shield Seal Gaskets

Shield Seal Strip EMI Gaskets (1500 series) is a combination of wire mesh and an elastomer to form one product with excellent environmental and EMI/RFI shielding properties. It is used in applications such as electronic cabinets where this type of shielding gasket material is utilized around the doors of the cabinet to seal off stray electromagnetic and radio frequency interference.
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EMI Connector Gaskets

EMI Connector Gaskets (2000 series) accomplish the grounding of AN Series, Bendix, and RF-Type connectors to an enclosure bulkhead in a manner that will reduce the ingress or egress of electromagnetic and radio frequency interference (EMI/RFI). We offer hundreds of profiles.
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Custom Gaskets

Die-Cut, Molded & O-Ring Gaskets (2000 series) provide the flexibility of complete custom design to assist the client in shielding even the most difficult open aperture situations from electromagnetic and radio frequency interference. Quite literally any size, any shape, and material is available.
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Shield Seal Gaskets

Shield Seal Strip EMI Gaskets (1500 series) is a combination of wire mesh and an elastomer to form one product with excellent environmental and EMI/RFI shielding properties. It is used in applications such as electronic cabinets where this type of shielding gasket material is utilized around the doors of the cabinet to seal off stray electromagnetic and radio frequency interference.
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Conductive Silicone

Conductive Silicone, also known as Conductive Elastomer (5000 series) is a molded silicone elastomer filled with conductive inert particles. It provides high electrical conductivity, broadband shielding and moisture sealing. This material is designed to provide reliable and cost-effective shielding for a wide range of EMI applications. Metallized Filled Silicone is manufactured in sheets, molded parts, strips and die-cut gaskets.
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Shielded Air Filtration Panels

Shielded Air Filtration Panels filter the intake air of electronic equipment where electromagnetic/radio frequency interference (EMI/RFI) shielding is a criteria. Our filter media can be supplied as either dry or oil coated. Impingement of fine dust particles on filters with a glutinous oil coating is greatly enhanced.
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EMI Shielding Mesh Tape

Knitted Wire Mesh EMI ShieldingTape (1000 series) is a double-layered strip of knitted wire mesh providing an effective electromagnetic and radio frequency interference shield for electrical and electronic cable assemblies.
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Honeycomb Ventilation Panels

Honeycomb Ventilation Panels provide optimum electromagnetic/radio frequency interference (EMI/RFI)shielding with minimum pressure drop while ventilating air. Shielding effectiveness is accomplished using waveguide design principles.
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Shield Seal Gaskets

Shield Seal Strip EMI Gaskets (1500 series) is a combination of wire mesh and an elastomer to form one product with excellent environmental and EMI/RFI shielding properties. It is used in applications such as electronic cabinets where this type of shielding gasket material is utilized around the doors of the cabinet to seal off stray electromagnetic and radio frequency interference.
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Mesh Over Elastomer

Wire Mesh Over Elastomer Core EMI Gaskets (1500 series) is a great choice in lower cost effective EMI/RFI shielding and environmental protection. With two covers of mesh over an elastomer, the elastomer under pressure protrudes through the mesh to give sealing protection.
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EMI Wire Mesh Gasket

All Mesh Knitted Wire EMI Gasketing (1500 series) is available in various cross sections to satisfy the many different requirements encountered in EMI/RFI shielding applications. The choice between rectangular, round, round with fin or double round with fin depends on the enclosure or equipment to be shielded.
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EMI Grounding Washers

MAJR Products' EMI grounding washers (2500 series) are manufactured from knitted wire mesh stocking that is formed into a resilient metal washer by compressing in a close-tolerance forming die.
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EMI Shielding Mesh Tape

Knitted Wire Mesh EMI Shielding Tape (1000 series) is a double-layered strip of knitted wire mesh providing an effective electromagnetic and radio frequency interference shield for electrical and electronic cable assemblies.
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Honeycomb Ventilation Panels

MAJR’s line of ready-to-install EMI/RFI honeycomb ventilation panels provide optimum EMI/RFI shielding with minimum pressure drop for the ventilating air. Shielded vent panel effectiveness is accomplished using waveguide honeycomb design principles.
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Proud to be a veteran owned small business, VOSB

Veteran-Owned Small Business

MAJR Products Corporation, manufacturer of EMI/RFI Shielding Products, is qualified as a Veteran Owned small business per guidelines set up and administered by the Small Business Administration.

Military Shielding Resources

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A Quick Guide to TEMPEST Levels

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MAJR Products’ Replacements for GORE GS2100 & GS5200

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Your Source for Flame Retardant EMI Gasket Products

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EMI-RFI Shielding For Enclosure Windows—The Resources Engineers Need

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Conductive Elastomers: Silicone vs. Fluorosilicone Will Your Hardened Enclosure Remain Effective in Harsh Environments?

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Galvanic Compatibility Interactive & Chart

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Conductive Rubber for EMI/RFI Shielding & Environmental Protection

Conductive rubber may be one of your most valuable assets when engineering for civilian or military projects.  It can help you achieve both EMI shielding and environmental protection of your application to required specifications.  It can also be cut or shaped to your needs, making it very versatile.  Conductive rubber could be one of those…

Environmental Considerations for EMI  Shielding – A Product Selection Guide

Download this flowchart and product selection guide to assist with identifying the right EMI Shielding product for:  outdoor exposure or indoor use, commercial vs military specifications, varying temperatures, NEMA or IP standards, and marine or land desert applications. This is the downloadable/printable version of our interactive guide. This tool was developed by MAJR Products V.P.…

Testing for EMC Compliance: Approaches and Techniques

Download this free technical article on EMI testing techniques and approaches to various EMC issues. Originally developed for and presented to the IEEE EMC Society, Pittsburgh Chaper by Ed Nakauchi. It looks like Javascript isn’t enabled in your browser. Please enable it in order to fill out this form.

Designing EMI Shielding For Power Generators In Challenging Environments

In this post, we’ll provide you with the resources you need for any commercial or military application that might need EMI/RFI protection for a generator.

EMI Gaskets: Die-Cut, Water Jet & Flash Cutting

EMI gaskets are used in a variety of electronic devices where EMI/RFI is an issue including communications, military electronics, and RF applications. When it comes to manufacturing EMI gaskets, there are three different methods MAJR Products uses: 1. Flash Cutting2. Water Jet3. Die-Cut Each of these three manufacturing techniques have specific benefits associated with them…

Shielded HVAC Panel Design Guide For RFI And EMI Engineers

We’re getting a lot of questions about RFI and EMI attenuation, static pressure, and airflow in HVAC air ducts that penetrate secure buildings and SCIF enclosures. Enclosures, whether they’re built for human use or sensitive electronic equipment, require openings for conditioned air to enter the space for temperature control, ventilation, or both. As we pointed…

EMF vs EMI: The Difference is a Little More Important Than One Letter

A lot of engineers use the terms interchangeably, but project success with proper electromagnetic shielding is more easily achieved with a proper definition!

MAJR’s Honeycomb Waveguides for High Reliability Requirements

As a professional, you need products that enable your operation to work correctly – from electronics to motors to EMI waveguides. When you have a situation that requires consistent air flow in an EMI/RFI shielded environment, it’s crucial to ensure that air continues to move easily through a panel while allowing for the attenuation of…

EMI Shielding Design—5 Simple Tips For EMC Professionals

Is there a process to follow when specifying EMI/RFI shielding products for electronic equipment boxes, cabinets and enclosures? At MAJR Products, we get that question from mechanical, electrical, and RF engineers all the time, especially regarding our shielded ventilation panels. This post will discuss five tips to streamline your shielded vent panel design and specification…

EMP Shielding: The Background, Need and Solutions

Definitions & Distinctions HEMP is defined as an instantaneous, intense electromagnetic pulse (EMP) field that can overload and disrupt from great distances electrical systems and microcircuits. It is generally assumed if one occurred it would be set off by a high altitude nuclear explosion; obtainable by missile flight1 or, more recently believed, from a satellite.…

MAJR Shielding Products For SCIFs | A Strategic Design Guide

What exactly are SCIFs, and why do engineers need a variety of mil-spec shielding products when designing them? SCIF’s are Sensitive Compartmented Information Facility (pronounced “skiff”), a U.S. Department of Defense term for a secure room. It can be a secure room or data center that guards against electronic surveillance and suppresses data leakage of…

MAJR Products’s Knitted Wire Mesh: The Ultimate in Engineering & Flexibility

How many times have you wished you had one material – a “go to” choice for easier product design and engineering in EMI/RFI shielding applications – that offers: That product is found in MAJR Products’ knitted wire mesh. What is MAJR’s Knitted Wire Mesh? The vast usability of the product lies in the material’s design. …

Where And How To Source Shield Seal Gaskets | RFI-EMI Shield Products

Where can engineers, designers, and technical teams go to find the technical specifications and professional assistance they need to source conductive environmental gaskets and other RFI/EMI shielding products? Depending on the application, EMI shield seal gaskets are available in various material combinations, configurations, and gasket sizes. So, where can engineers get started on their search…

Shielded Fan Vents—Why You Need Them and How To Source Them

Are you trying to spec or source EMI/RFI Shielded Fan Ventilation Panels? If so, you’ve come to the right place. But what exactly are shielded fan vent panels, and when do you need them? We provided some answers in a previous post: EMI shielded vent panels are a critical part of hardened enclosures.  Honeycomb ventilation…

Shielded Metal Wire Mesh Products from MAJR Products

One common product you will find when dealing with EMI shielding is metal wire mesh.  But what is metal wire mesh and what does it do? Metal wire mesh is a strand or  wire knitted together creating a structure of woven and knitted  shielding material.   Different types of metal wire mesh include non-hardenable types, hardenable…

MAJR Products – EMI Shielding for Any Industry, Any Need, Any Time

At MAJR, we’re proud to offer our customers a complete selection of shielding products that are designed by experts and created from military grade materials. When you work with us, you’ll be able to thoroughly review a full line of EMI shielding products and services including technical information, data sheets and applications info via our…

Filter Media Options for Shielded Air Filtration Panels

Maintaining operational integrity requires a great deal of planning, research and use of reliable products that can perform to demanding industry standards. MAJR’s selection of shielded air filtration panels are available in a variety of different frame and media options to help meet your technical specifications. MAJR is one of the leaders in the EMI…

Waveguide Ventilation Panels from MAJR Products

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EMI/RFI Connector Gaskets: What, Where and Why

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EMI Shielding for 5G: It’s a Whole New World

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Shining a Transparent Light on EMI Shielded Windows

Wherever there is a window in a hardened enclosure, whether it’s in something as small as a handheld device or as large as a shipping container, there is the probability of EMI contamination.  EMI shielded windows are designed to solve this problem.  They allow for separation between the interior and exterior of a shielded unit…

EMI Vent Panels: Standard and Custom Products from MAJR

Air flow is an important part of many military electronic systems. Keeping equipment cool and air flowing is paramount to long term electronic system stability but creating openings for cooling can cause engineering issues. During design and manufacturing many electronic systems needing protection from EMI/RFI will pose a challenge that needs to be addressed around…

MAJRabsorber™: The Best High-Frequency RF Absorber Material

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MAJR Products Ventilator Systems & Medical EMC Shielding

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How to Use Our EMI/RFI Shielding Design Flow Chart

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EMI/RFI Shielding For Medical Device Applications

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HEMP Danger Requires EMP Shielding

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Find the Right Products with Our EMC Consulting Services

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IP Ratings & Conductive Rubber

Conductive rubber in any form helps defense agencies and commercial electronic product industries meet environmental and EMI/RFI emissions requirements, which is crucial to protecting the integrity of susceptible applications like HVAC systems, power and signal panels, door and panel hinges, latches and brackets, floor drains, structure seams and ISO intermodal, container brackets, antenna mounts, cable…

TEMPEST, SCIF, and Electronic Shielded Enclosures

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Conductive Coatings for Plastic Hardened Enclosures: Getting the Job Done Quickly and Cost Effectively

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A Guide to EMI Shielded Ventilation Panels: Protecting Your 2nd Largest Area of Exposure in a Hardened Enclosures

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Honeycomb Waveguide Panels

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EMI/RFI Wire Mesh Grounding Washers And Conductive Elastomer Washers

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Conductive Rubber – What It Is and Where It’s Used

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Have a Question or Need a Quote?

Have a question or need additional information? Not sure where to start? The MAJR Products Team has the experience, knowledge and creativity to address all your EMI/RFI Shielding needs. Contact us today for a quote!