Flash cutting is a strong option when you need custom EMI gaskets with tight tolerances, clean edges, quick turnaround, or rapid prototyping without investing in dedicated tooling. MAJR uses a CNC-controlled blade system that can cut parts directly from CAD or PDF designs.

MAJR can flash cut materials such as conductive silicone, Multicon oriented-wire material, rubber, foam, laminated materials, industrial fabrics, and other flexible gasket materials. The method is especially useful for custom shielding components that require precise dimensions.

MAJR states that its flash cutting process can hold tolerances to approximately 0.005 inch, making it suitable for applications where gasket dimensions and fit are critical.

Yes. Flash cutting can be used for rapid prototypes as well as higher-volume gasket production. Because the process is dieless, manufacturers can produce custom parts quickly and make design changes without creating a new cutting die.

Flash cutting is particularly useful for fast turnaround, clean edges, tight tolerances, and applications where appearance matters. Water jet cutting is often suited to intricate shapes and short runs, while die cutting can be cost-effective for repeat high-volume production. The right process depends on material, geometry, tolerance, quantity, and tooling requirements.